| Capacity and Consumption of Oil Fry Lines (Std. Product: 70g per noodle cake) |
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| No. | Item | Oil Fry | |
| 1 | Roller Width | 600mm | 800mm |
| 2 | Capacity (Cakes /min) | 360 cakes /min | 560 cakes /min |
| 3 | Capacity (Cakes /8hrs) | 172,800 cakes /8 hrs | 268,800 cakes /8 hrs |
| 4 | Capacity (T/Hr) | 1.5T/Hr | 2.35T/Hr |
| 5 | Noodle Cake Basket Dimension (LWT,mm) | 120 L x 100 W x 25T | 120 L x 100 W x 25T |
| 6 | Noodle String Width | 1.25mm | 1.25mm |
| 7 | Lanes | 6 lanes | 8 lanes |
| 8 | Dough Mixing Time (Approx.) | 15 min | 15 min |
| 9 | Noodle Steaming Time (Approx.) | 140 seconds | 140 seconds |
| 10 | Noodle Frying Time (Approx.) | 100 seconds | 100 seconds |
| 11 | Noodle Cake Cooling Time (Approx.) | 120 seconds | 120 seconds |
| 12 | Steam Supply Capacity Installed (Part of condensate can be collectable) |
3,000 kg/Hr. | 4,000 kg/Hr. |
| 13 | Steam Pressure Require | 10 bars | 10 bars |
| 14 | Steam Consumption Estimated | 2,400kg/Hr | 3,200kg/Hr |
| 15 | Water Consumption | 1,600 liter/Hr | 2,000 liter/Hr |
| 16 | Water Pressure Required | 0.2 bars | 0.2 bars |
| 17 | Compressed Air Consumption (Approx.) | 15 m3/Hr. @7 bars | 15 m3/Hr. @7 bars |
| 18 | Total Electricity Capacity Installed (Approx.) | 160 kW | 180 kW |
| 19 | Electrical Power Consumption Estimated | 90kW/hr | 120kW/hr |
1）Flour mixing with vacuum technology.
2）Two-phase kneading techniques: high speed premixing of flour and minor ingredients to improve the mixture uniformity. High and low speed for dough kneading after water adding to obtain uniform and consistent flour dough. Then the high quality dough has been formed under the time control.
3）Paddle stirring with changeable angles, dough can move along the axial directions, improving uniformity of mixing.
4）Sturdy stainless steel mixing elements and powerful driving system allow retarting of mixer with full load after short time stoppage.
5）Unloading rotate by itself, reduced machine opening places, to a better overall seal.
6）Automatic mixing process control. Timing of each mixing phase is adjustable on PLC and Touch Screen control system.
1) Max. holding capacity: approx.800 Kg (dough).
2) Dough mixed is discharged onto and transited by module chain (food grade) conveyor supported by rollers.
3) Dough is fed into downstream compress rollers automatically when called.
4) A rotary dough breaking system at the end of feeding tip helps to break down the mixed dough before entering the next roller station.
5) Including reversible motion of module chain operation for dough discharging in case of interruption and detachable side doors for easy cleaning.
6)Photo sensors for auto feeding control.
7)Duration time: approx. 15 min.
8)Materials: SS304.
9)Conveyor module chain: 0.18Kw, dough breaker: 0.75Kw.
1).High strength alloy steel rollers with 350mm diameter to ensure performance.
2)Automatic control of dough feeding.
3).Speed synchronization by optical detector automatically.
4).Change the bearing no need to remove the roller. It's convenient to fix maintain it.
1)Seven roller stations with high chrome stainless steel on NSK bearings.
2)Mechanical over-load protection on roller gap adjustment mechanism to prevent damage from hard particles into rollers’ gap.
3)Roller configuration: Dia. 300mm x 6 + Dia. 240mm x 4 + Dia. 170mm x 4 Roller width: 600/800 mm.
4)Roller side guard: Stainless steel.
5)Roller station frame structure; carbon steel with SS 304 covers.
6)Motor drive, stable operation，Motor Power: 18.5 kW.
7)SS guards and E-stops are installed at the roller gap area to prevent possible operational incident.
8)Dough sheet feeding belts between roller stations.（optional）
9)Roller station with one set cable-operated safety switch.（optional）
10)SIL3 high safety level safety sensor.（optional）
1) SS304 mesh wire conveyor.
2) Noodle slitter: Carbon Steel/1.25/1.36 mm thread size.
3) Noodle lane divider.
4) Noodle wave former: Teflon coated.
5) Noodle comb: 1.25/1.36 mm.
6) Precise digital adjustment on noodle wave pattern and density on control panel.
7) SS304 safety guards.
1) Working length: approx. 30m.
2) Three (3) tiers and SU316 wire mesh belt structure.
3) Stainless Steel bearings.
4) Motor power: Independent 1.5 kW speed variable motor driving with automatic speed synchronization.
5) Materials: Steamer: SS304 thoroughly with insulated body and side doors Driving Chain: SS304 C2052.
6) Steam pressure regulator and other valves.
7) Pressure gage and temperature gage.
8) SS steam exhaust chimneys with hoods at entrance/exit ends and length to roof.
1) Frying length: 18.0 m.
2) Frying oil inlet: 5 inlets.
3) Cake frying baskets: Manufactured for the cake dimensions accordingly.
4) Materials; Stainless steel except frame structure.
5) Frying scrap collecting mechanism.
6) Frying hood and basket system lifting: Motor powered up/down with safety locks.
7) Frying fines filtering machine: One set with SS304.
8) Powered fans ventilation/exhausting chimneys (polished SS) (length to roof) featured with anti-dripping configuration.
9) Noodle cake releasing assistance; Knocking mechanism.
10) VFD driving and automatic working speed synchronization.
11) Equipped with oil level sensor and oil auto-feeding mechanism, extra drain outlet for easy cleaning.
12) Blowers: 2.2X2 kW
1) Cooling Conveyor: Stainless steel cake holding tray conveyor to provide the maximized cooling efficiency.
2) Cooling machine is manufactured with detachable side panel for easy sanitizing and cleaning.
3) Automatic speed synchronization with up-stream machines.
4) Motor Driving: VFD-motor 1.5kW.
5) Cooling air is pulled through noodle cakes and ventilated outside the building.
6) Galvanize ventilation ducts to roof are provided.
7) Cooling fans: 2×7.5kW.
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